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JOHOR BRANCH
40A, Jalan Bayu 1/1, Taman Nusa Bayu, 79200 Iskandar Puteri, Johor, Malaysia.

INTEGREX e-1600V/10

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Mazak Integrex e-1600V/10

Advanced vertical multi-tasking machine for all one chucking with single table
  • INTEGREX for Done-in-One operation of large workpieces.
  • Complete all machining operations in a single machine setup.
  • 5-Axis simultaneous machining.
  • Rigid machine construction for heavy-duty machining.
  • Roller linear guides utilized for X,Y and Z axis.
  • Roller gear cam utilized for B axis.
  • Direct drive motor with scale feedback utilized for turning/C-Axis operation.
  • Tool magazine located next to operating area for convenient tool setup.
  • High-speed tool rack-type magazine can be expanded after initial machine installation.
  • Spindle attachments available for expanded machining versatility.
Machine Specifications

Mazak Integrex e-1600V/10  Bed Length -
Capacity Maximum Machining Diameter 2050 mm / 80.710 in
Maximum Machining Length 1600 mm / 62.990 in
Turning Spindle Maximum Speed 300 rpm
Milling Spindle B-Axis Travel 150°
Magazine Capacity 42
Maximum Speed 10000 rpm
Motor Output (40 ED Rating) 37 kw / 50 hp
Feed Axes Travel (X Axis) 2315 mm / 91.14 in
Travel (Y Axis) 1600 mm / 62.99 in
Travel (Z Axis) 1345 mm / 52.95 in

Integrex e-V Technology
 
Control Type: SmoothX
 
Intelligent Machine Functions



Active Vibration Control

Minimised vibration function for high-speed, high-accuracy machining and longer tool life.


Smooth Corner Control

Smooth cornering to reduce unnecessary acceleration/deceleration for improved finished surfaces and minimised cycle times.


Smooth Machining Configuration

(Convenient Parameter Setting and Fine Tuning Function) Machining time, finished surface smoothness and machining shape can be adjusted for improved productivity.


Intelligent Safety Shield

(Machine Interference Prevention) Functions for safe operation during machine setup and automatic operation.


Intelligent Thermal Shield

(Heat Displacement Control) Unique Mazak heat displacement compensation system.


Intelligent Balance Analyzer

(Unbalanced Table Detection and Analysis) Shows required weight and locations to eliminate unbalanced condition.


Mazak Voice Adviser

(Verbal Message System) Verbal support for machine setup and safe conditions confirmation.


Intelligent Maza-check

(High-Accuracy 5-Axis Calibration) Position misalignment and incline of the rotary axes can automatically be measured and compensated to realize high-accuracy 5-axis machining.
 


Intelligent Maintenance Support

(Comprehensive Maintenance Monitor) Useful information for improved preventative maintenance to prevent unexpected machine downtime.


Intelligent Performance Spindle

(Comprehensive Spindle Monitoring) Monitoring milling spindle status - designed to minimize downtime and improve preventative maintenance.


Variable Acceleration Control

New function which permits the faster acceleration capability of linear axes to be used whenever possible. The slower acceleration of the rotary axes is not used for all program commands,resulting in faster machining cycle times.


Series Characteristics
  • DONE IN ONE performance
  • 150-degree B-axis tilt milling spindles
  • Powerful turning/C-axis spindles
  • Single-setup machining for large parts
  • Large capacity tool magazine

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