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40A, Jalan Bayu 1/1, Taman Nusa Bayu, 79200 Iskandar Puteri, Johor, Malaysia.

INTEGREX e-1250V/8

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Mazak Integrex e-1250V/8

DONE IN ONE operation of large workpieces
 
Fusion of machining centers and turning centers
 
INTEGREX e-V SERIES
  • Multi-tasking machine based on 5-axis machining center with turning function.
  • Pursuit of high-rigidity structure for machining capability and high-accuracy positioning.
  • High-accuracy milling by X and Y-axes at workpiece surface thanks to gate column construction.
  • High torque turning and high speed, high accuracy C-axis positioning.
  • Ergonomics design for improved operation .
Machine Specifications

Mazak Integrex e-1250V/8  Bed Length -
Capacity Maximum Machining Diameter 1450 mm / 57.090 in
Maximum Machining Length 1600 mm / 62.990 in
Main Spindle Chuck Size 1000 mm / 40 in
Maximum Speed 500 rpm
Motor Output (30 minute rating) 40 kw / 53.3 hp
Milling Spindle B-Axis Travel 150°
Magazine Capacity 42
Maximum Speed 10000 rpm
Motor Output (30 minute rating) 37 kw / 50.0 hp
Feed Axes Travel (X Axis) 1875 mm / 73.82 in
Travel (Y Axis) 1250 mm / 49.21 in
Travel (Z Axis) 1345 mm / 52.95 in

Integrex e-V Technology
 
Control Type: SmoothX
 
Intelligent Machine Functions



Active Vibration Control

Minimised vibration function for high-speed, high-accuracy machining and longer tool life.


Smooth Corner Control

Smooth cornering to reduce unnecessary acceleration/deceleration for improved finished surfaces and minimised cycle times.


Smooth Machining Configuration

(Convenient Parameter Setting and Fine Tuning Function) Machining time, finished surface smoothness and machining shape can be adjusted for improved productivity.


Intelligent Safety Shield

(Machine Interference Prevention) Functions for safe operation during machine setup and automatic operation.


Intelligent Thermal Shield

(Heat Displacement Control) Unique Mazak heat displacement compensation system.


Intelligent Balance Analyzer

(Unbalanced Table Detection and Analysis) Shows required weight and locations to eliminate unbalanced condition.


Mazak Voice Adviser

(Verbal Message System) Verbal support for machine setup and safe conditions confirmation.


Intelligent Maza-check

(High-Accuracy 5-Axis Calibration) Position misalignment and incline of the rotary axes can automatically be measured and compensated to realize high-accuracy 5-axis machining.
 


Intelligent Maintenance Support

(Comprehensive Maintenance Monitor) Useful information for improved preventative maintenance to prevent unexpected machine downtime.


Intelligent Performance Spindle

(Comprehensive Spindle Monitoring) Monitoring milling spindle status - designed to minimize downtime and improve preventative maintenance.


Variable Acceleration Control

New function which permits the faster acceleration capability of linear axes to be used whenever possible. The slower acceleration of the rotary axes is not used for all program commands,resulting in faster machining cycle times.


Series Characteristics
  • DONE IN ONE performance
  • 150-degree B-axis tilt milling spindles
  • Powerful turning/C-axis spindles
  • Single-setup machining for large parts
  • Large capacity tool magazine

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