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INTEGREX e-RAMTEC V/10

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Mazak Integrex e-Ramtec V/10

DONE IN ONE operation of large workpieces
 
Ram spindle for turning and milling of deep holes
 
INTEGREX e-RAMTEC V
 
  • Multi-tasking machine based on 5-axis machining center with turning function.
  • Pursuit of high-rigidity structure for machining capability and high-accuracy positioning.
  • High-accuracy milling by X and Y-axes at workpiece surface thanks to gate column construction.
  • High torque turning and high speed, high accuracy C-axis positioning.
  • Ram spindle on e-RAMTEC V series lineup widens inner diameter machining area and integrate multiple machining processes.
  • Ergonomics design for improved operation.

Machine Specifications

Mazak Integrex e-Ramtec V/10  Bed Length -
Capacity Maximum Machining Diameter 2000 mm / 78.740 in
Maximum Machining Length 1440 mm / 56.690 in
Turning Spindle Chuck Size 1400 mm / 56 in
Maximum Speed 300 rpm
Motor Output (30 minute rating) 37 kw / 50.0 hp
Milling Spindle B-Axis Travel 150°
Magazine Capacity 40
Maximum Speed 10000 rpm
Motor Output (30 minute rating) 37 kw / 50.0 hp
Feed Axes Travel (X Axis) 1875 mm / 73.82 in
Travel (Y Axis) 1060 mm / 41.73 in
Travel (Z Axis) 1450 mm / 57.09 in


Integrex e-Ramtec Technology

Control Type: SmoothX
 
Intelligent Machine Functions



Active Vibration Control

Minimised vibration function for high-speed, high-accuracy machining and longer tool life.


Smooth Corner Control

Smooth cornering to reduce unnecessary acceleration/deceleration for improved finished surfaces and minimised cycle times.


Smooth Machining Configuration

(Convenient Parameter Setting and Fine Tuning Function) Machining time, finished surface smoothness and machining shape can be adjusted for improved productivity.


Intelligent Safety Shield

(Machine Interference Prevention) Functions for safe operation during machine setup and automatic operation.


Intelligent Thermal Shield

(Heat Displacement Control) Unique Mazak heat displacement compensation system.


Intelligent Balance Analyzer

(Unbalanced Table Detection and Analysis) Shows required weight and locations to eliminate unbalanced condition.


Mazak Voice Adviser

(Verbal Message System) Verbal support for machine setup and safe conditions confirmation.


Intelligent Maza-check

(High-Accuracy 5-Axis Calibration) Position misalignment and incline of the rotary axes can automatically be measured and compensated to realize high-accuracy 5-axis machining.
 


Intelligent Maintenance Support

(Comprehensive Maintenance Monitor) Useful information for improved preventative maintenance to prevent unexpected machine downtime.


Intelligent Performance Spindle

(Comprehensive Spindle Monitoring) Monitoring milling spindle status - designed to minimize downtime and improve preventative maintenance.


Variable Acceleration Control

New function which permits the faster acceleration capability of linear axes to be used whenever possible. The slower acceleration of the rotary axes is not used for all program commands,resulting in faster machining cycle times.


Series Characteristics
  • DONE IN ONE performance
  • 150-degree B-Axis milling spindle tilt positioning
  • Rotating tables for C-axis contouring/turning
  • Ram spindle for increased processing versatility
  • Large capacity tool magazines
  • Easy integration into Mazak PALLETECH System automation

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